Round-Pin Heat Sinks

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Round-pin heat sinks provide superior cooling performance in two key areas: their ability to handle airflow from any direction (omnidirectional) and their excellent heat dissipation capability at low airflow. These properties make them highly resilient and indispensable in many applications where consistent and reliable cooling is critical.

  • The omnidirectional characteristic allows airflow to come from any direction. And any change in airflow patterns (such as speed and direction) only has a minimum effect on their performance.
  • Our standard round pin heat sinks are made from 1070 aluminum material whose thermal conductivity is much higher than other aluminum alloys such as 6063 and 6061.
  • The round pin heat sinks are cold-forged from pure aluminum to ensure extremely high quality and thermal conductivity.
  • S807 series are designed for natural convection and low airflow applications.
  • S805 series are designed for medium to high airflow applications.
  • Standard size ranges from 15×15 (0.6″x0.6″) to 125×100 mm (5″x4″), and height from 10 to 30 mm.
  • For high aspect ratio, heat sinks can be as large as 250x200mm without requiring new tooling investment and customization is available.

S807 Series – For Low Airflow and Natural Convection

Part
Number
Width
(mm)
Length
(mm)
Height
(mm)
RSA (°C/W)
Natural
Convection
RSA (°C/W)
0.5 m/sec
(100 LFM)
RSA (°C/W)
1.0 m/sec
(200 LFM)
RSA (°C/W)
2.0 m/sec
(400 LFM)
Attachment
Options
(see notes)
Request
Quote
Request
Sample
S807-30-30-1030301019.18.075.123.351, 2, 3, 4QuoteSample
S807-30-30-2030302012.74.663.052.091, 2, 3, 4QuoteSample
S807-30-30-303030309.93.232.161.531, 2, 3, 4QuoteSample
S807-40-40-1040401014.65.243.1921, 2, 3, 4QuoteSample
S807-40-40-204040208.833.071.951.311, 2, 3, 4QuoteSample
S807-40-40-304040306.892.111.360.941, 2, 3, 4QuoteSample
S807-50-50-1050501011.83.992.411.491, 2, 3, 4QuoteSample
S807-50-50-205050206.192.231.390.911, 2, 3, 4QuoteSample
S807-50-50-305050305.331.540.970.651, 2, 3, 4QuoteSample
S807-60-30-1060301013.14.052.51.61, 2, 3, 4QuoteSample
S807-60-30-206030207.952.441.61.091, 2, 3, 4QuoteSample
S807-60-30-306030306.271.591.060.751, 2, 3, 4QuoteSample
S807-60-60-106060109.543.582.241.431, 2, 3, 4QuoteSample
S807-60-60-206060205.291.821.120.721, 2, 3, 4QuoteSample
S807-60-60-306060303.91.260.790.521, 2, 3, 4QuoteSample
S807-80-40-1080401010.32.731.651.021, 2, 3, 4QuoteSample
S807-80-40-208040205.831.470.920.611, 2, 3, 4QuoteSample
S807-80-40-308040304.531.030.660.451, 2, 3, 4QuoteSample
S807-80-80-108080107.922.361.430.881, 2, 3, 4QuoteSample
S807-80-80-208080204.451.190.710.441, 2, 3, 4QuoteSample
S807-80-80-308080303.370.830.50.321, 2, 3, 4QuoteSample
S807-90-50-109050108.872.411.470.911, 2, 3, 4QuoteSample
S807-90-50-209050205.011.20.740.481, 2, 3, 4QuoteSample
S807-90-50-309050303.840.840.530.351, 2, 3, 4QuoteSample
S807-90-90-109090107.052.021.230.741, 2, 3, 4QuoteSample
S807-90-90-209090204.031.030.610.371, 2, 3, 4QuoteSample
S807-90-90-309090303.050.720.430.271, 2, 3, 4QuoteSample
S807-100-50-1010050108.292.181.320.811, 2, 3, 4QuoteSample
S807-100-50-2010050204.721.080.660.431, 2, 3, 4QuoteSample
S807-100-50-3010050303.620.760.470.321, 2, 3, 4QuoteSample
S807-100-100-10100100106.081.680.990.611, 2, 3, 4QuoteSample
S807-100-100-20100100203.710.910.530.321, 2, 3, 4QuoteSample
S807-100-100-30100100302.80.630.370.231, 2, 3, 4QuoteSample
S807-120-60-1012060107.091.721.040.631, 2, 3, 4QuoteSample
S807-120-60-2012060204.040.850.510.331, 2, 3, 4QuoteSample
S807-120-60-3012060303.070.590.360.241, 2, 3, 4QuoteSample
S807-120-100-10120100105.571.40.820.51, 2, 3, 4QuoteSample
S807-120-100-20120100203.440.760.440.271, 2, 3, 4QuoteSample
S807-120-100-30120100302.60.530.310.191, 2, 3, 4QuoteSample
S807-125-95-1012595105.581.360.80.491, 2, 3, 4QuoteSample
S807-125-95-2012595203.440.740.430.261, 2, 3, 4QuoteSample
S807-125-95-3012595302.60.510.30.191, 2, 3, 4QuoteSample
S807-125-100-10125100105.441.350.790.481, 2, 3, 4QuoteSample
S807-125-100-20125100203.360.730.420.261, 2, 3, 4QuoteSample
S807-125-100-30125100302.540.510.30.181, 2, 3, 4QuoteSample
S807-120-120-10120120105.111.370.80.491, 2, 3, 4QuoteSample
S807-120-120-20120120203.170.750.430.261, 2, 3, 4QuoteSample
S807-120-120-30120120302.410.520.310.191, 2, 3, 4QuoteSample
S807-140-120-10140120104.741.170.690.421, 2, 3, 4QuoteSample
S807-140-120-20140120202.980.640.370.221, 2, 3, 4QuoteSample
S807-140-120-30140120302.270.440.260.161, 2, 3, 4QuoteSample
S807-200-125-10200125103.90.870.520.321, 2, 3, 4QuoteSample
S807-200-125-20200125202.560.470.280.161, 2, 3, 4QuoteSample
S807-200-125-30200125301.990.320.190.121, 2, 3, 4QuoteSample
S807-240-140-10240140103.310.670.390.231, 2, 3, 4QuoteSample
S807-240-140-20240140202.230.370.210.121, 2, 3, 4QuoteSample
S807-240-140-30240140301.740.260.140.091, 2, 3, 4QuoteSample
S807-250-200-10250200102.690.660.40.241, 2, 3, 4QuoteSample
S807-250-200-20250200201.80.370.220.131, 2, 3, 4QuoteSample
S807-250-200-30250200301.350.250.150.091, 2, 3, 4QuoteSample

Notes: RSA refers to the thermal resistance from the heat sink to ambient air; Attachment Options: 1=push pins, 2=captive screws, 3=thermal tape, 4=grease; Thermal resistance data are for reference only.

S805 Series – For Medium and High Airflow

Part
Number
Width
(mm)
Length
(mm)
Height
(mm)
Weight
(g)
RSA (°C/W)
1.0 m/sec
(200 LFM)
RSA (°C/W)
2.0 m/sec
(400 LFM)
RSA (°C/W)
3.0 m/sec
(600 LFM)
RSA (°C/W)
4.0 m/sec
(800 LFM)
Attachment
Options
(see notes)
Request
Quote
Request
Sample
S805-15-15-101515102.314.149.667.96.941, 2, 3, 4QuoteSample
S805-15-15-151515152.99.326.375.244.641, 2, 3, 4QuoteSample
S805-17-17-101717103.213.019.037.476.61, 2, 3, 4QuoteSample
S805-17-17-151717154.18.676.035.014.461, 2, 3, 4QuoteSample
S805-19-19-101919103.710.016.695.414.71, 2, 3, 4QuoteSample
S805-19-19-151919154.66.554.383.563.121, 2, 3, 4QuoteSample
S805-23-23-102323105.47.6153.993.451, 2, 3, 4QuoteSample
S805-23-23-152323156.74.953.252.612.281, 2, 3, 4QuoteSample
S805-27-27-102727107.56.073.933.112.671, 2, 3, 4QuoteSample
S805-27-27-152727159.13.942.552.031.751, 2, 3, 4QuoteSample
S805-35-35-1035351013.44.152.591.981.661, 2, 3, 4QuoteSample
S805-35-35-1535351516.92.71.661.271.071, 2, 3, 4QuoteSample
S805-40-40-10404010173.52.181.671.391, 2, 3, 4QuoteSample
S805-40-40-1540401521.22.291.411.080.91, 2, 3, 4QuoteSample
S805-40-40-2540402538.81.450.880.680.571, 2, 3, 4QuoteSample
S805-40-40-30404030441.220.750.580.51, 2, 3, 4QuoteSample
S805-45-45-1045451022.43.011.871.431.191, 2, 3, 4QuoteSample
S805-45-45-1545451528.21.981.210.930.781, 2, 3, 4QuoteSample
S805-45-45-2545452552.91.240.760.580.491, 2, 3, 4QuoteSample
S805-45-45-3045453060.31.050.640.50.421, 2, 3, 4QuoteSample
S805-50-50-10505010272.621.611.221.011, 2, 3, 4QuoteSample
S805-50-50-1550501533.71.741.050.790.661, 2, 3, 4QuoteSample
S805-50-50-2550502563.41.090.660.510.431, 2, 3, 4QuoteSample
S805-50-50-3050503072.10.920.560.430.371, 2, 3, 4QuoteSample
S805-60-30-1060301019.22.551.591.231.041, 2, 3, 4QuoteSample
S805-60-30-1560301523.81.631.010.790.671, 2, 3, 4QuoteSample
S805-60-30-2560302545.310.630.50.431, 2, 3, 4QuoteSample
S805-60-30-3060303051.50.840.540.430.381, 2, 3, 4QuoteSample
S805-60-60-1060601041.62.151.3410.821, 2, 3, 4QuoteSample
S805-60-60-1560601553.21.460.880.660.541, 2, 3, 4QuoteSample
S805-60-60-2560602587.40.880.530.40.331, 2, 3, 4QuoteSample
S805-60-60-3060603098.90.740.440.340.281, 2, 3, 4QuoteSample
S805-70-30-1070301022.42.181.351.040.881, 2, 3, 4QuoteSample
S805-70-30-1570301527.91.390.860.670.571, 2, 3, 4QuoteSample
S805-70-30-2570302553.70.840.540.430.381, 2, 3, 4QuoteSample
S805-70-30-3070303061.10.710.460.380.331, 2, 3, 4QuoteSample
S805-70-50-1070501038.11.881.150.870.711, 2, 3, 4QuoteSample
S805-70-50-1570501547.71.240.740.560.461, 2, 3, 4QuoteSample
S805-70-50-2570502588.20.760.460.350.31, 2, 3, 4QuoteSample
S805-70-50-307050301000.640.390.30.261, 2, 3, 4QuoteSample
S805-70-70-10707010581.751.090.820.671, 2, 3, 4QuoteSample
S805-70-70-1570701574.61.210.730.540.441, 2, 3, 4QuoteSample
S805-70-70-257070251230.720.430.320.271, 2, 3, 4QuoteSample
S805-70-70-307070301390.610.360.280.231, 2, 3, 4QuoteSample
S805-80-40-1080401037.81.81.10.840.71, 2, 3, 4QuoteSample
S805-80-40-1580401548.51.570.70.530.441, 2, 3, 4QuoteSample
S805-80-40-2580402579.80.690.420.320.281, 2, 3, 4QuoteSample
S805-80-40-3080403090.60.580.360.280.241, 2, 3, 4QuoteSample
S805-80-80-1080801077.21.480.920.690.561, 2, 3, 4QuoteSample
S805-80-80-1580801599.81.040.630.460.381, 2, 3, 4QuoteSample
S805-80-80-258080251640.630.370.280.231, 2, 3, 4QuoteSample
S805-80-80-308080301870.530.310.230.191, 2, 3, 4QuoteSample
S805-90-45-1090451046.81.560.960.720.61, 2, 3, 4QuoteSample
S805-90-45-1590451559.81.020.610.460.381, 2, 3, 4QuoteSample
S805-90-45-2590452598.30.60.360.280.231, 2, 3, 4QuoteSample
S805-90-45-309045301110.50.310.240.21, 2, 3, 4QuoteSample
S805-90-90-1090901095.41.280.790.590.481, 2, 3, 4QuoteSample
S805-90-90-159090151230.910.550.40.331, 2, 3, 4QuoteSample
S805-90-90-259090252020.550.330.240.21, 2, 3, 4QuoteSample
S805-90-90-309090302290.460.270.20.171, 2, 3, 4QuoteSample
S805-100-50-10100501059.81.360.840.630.521, 2, 3, 4QuoteSample
S805-100-50-15100501577.10.890.530.40.331, 2, 3, 4QuoteSample
S805-100-50-2510050251270.530.320.240.21, 2, 3, 4QuoteSample
S805-100-50-3010050301440.440.270.210.181, 2, 3, 4QuoteSample
S805-100-100-10100100101201.110.680.510.411, 2, 3, 4QuoteSample
S805-100-100-15100100151540.80.480.350.291, 2, 3, 4QuoteSample
S805-100-100-25100100252540.490.290.210.171, 2, 3, 4QuoteSample
S805-100-100-30100100302880.410.240.180.151, 2, 3, 4QuoteSample
S805-120-60-10120601084.41.090.670.50.411, 2, 3, 4QuoteSample
S805-120-60-1512060151080.730.430.320.261, 2, 3, 4QuoteSample
S805-120-60-2512060251780.430.250.190.161, 2, 3, 4QuoteSample
S805-120-60-3012060302020.360.210.160.141, 2, 3, 4QuoteSample
S805-120-90-1012090101280.970.60.440.361, 2, 3, 4QuoteSample
S805-120-90-1512090151640.690.410.30.251, 2, 3, 4QuoteSample
S805-120-90-2512090252700.410.240.180.151, 2, 3, 4QuoteSample
S805-120-90-3012090303070.350.20.150.121, 2, 3, 4QuoteSample
S805-125-95-1012595101420.910.560.420.341, 2, 3, 4QuoteSample
S805-125-95-1512595151830.650.390.290.231, 2, 3, 4QuoteSample
S805-125-95-2512595253010.390.230.170.141, 2, 3, 4QuoteSample
S805-125-95-3012595303420.330.190.140.121, 2, 3, 4QuoteSample
S805-125-100-10125100101480.90.550.410.331, 2, 3, 4QuoteSample
S805-125-100-15125100151910.650.390.280.231, 2, 3, 4QuoteSample
S805-125-100-25125100253140.390.230.170.141, 2, 3, 4QuoteSample
S805-125-100-30125100303570.330.190.140.121, 2, 3, 4QuoteSample

Notes: RSA refers to the thermal resistance from the heat sink to ambient air; Attachment Options: 1=push pins, 2=captive screws, 3=thermal tape, 4=grease; Thermal resistance data are for reference only.

S801 Series – Legacy Round-Pin Heat Sinks (small and efficient)

Part
Number
Width
(mm)
Length
(mm)
Height
(mm)
Weight
(g)
RSA (°C/W)
Natural
Convection
RSA (°C/W)
1.0 m/sec
(200 LFM)
RSA (°C/W)
2.0 m/sec
(400 LFM)
RSA (°C/W)
3.0 m/sec
(600 LFM)
Request
Quote
Request
Sample
S801-1500-09515159.51.45619.113.911.6QuoteSample
S801-1500-145151514.52.238.913.39.758.23QuoteSample
S801-1500-245151524.52.925.58.796.625.72QuoteSample
S801-1500-279151527.93.123.38.096.145.34QuoteSample
S801-1900-09519199.52.334.611.78.366.95QuoteSample
S801-1900-145191914.53.723.98.15.854.94QuoteSample
S801-1900-245191924.54.815.45.273.923.39QuoteSample
S801-1900-279191927.95.214.14.833.623.15QuoteSample
S801-2700-09527279.54.324.18.095.74.73QuoteSample
S801-2700-145272714.5716.65.583.983.36QuoteSample
S801-2700-245272724.58.710.63.62.652.29QuoteSample
S801-2700-279272727.99.39.643.282.422.1QuoteSample
S801-3300-09533339.57.114.44.733.242.66QuoteSample
S801-3300-145333314.511.49.83.242.231.87QuoteSample
S801-3300-245333324.514.76.212.071.471.26QuoteSample
S801-3300-279333327.915.95.631.881.351.16QuoteSample
S801-3500-09535359.57.614.44.733.242.66QuoteSample
S801-3500-145353514.512.39.83.242.231.87QuoteSample
S801-3500-245353524.515.76.212.071.471.26QuoteSample
S801-3500-279353527.916.85.631.881.351.16QuoteSample
S801-4000-09540409.51011.83.852.62.12QuoteSample
S801-4000-145404014.516.18.012.631.791.49QuoteSample
S801-4000-245404024.520.55.061.671.171QuoteSample
S801-4000-279404027.921.94.591.521.070.91QuoteSample
S801-4500-09545459.512.69.863.222.161.76QuoteSample
S801-4500-145454514.520.36.712.191.481.23QuoteSample
S801-4500-245454524.525.94.231.390.970.82QuoteSample
S801-4500-279454527.927.83.831.260.880.75QuoteSample
S801-5000-09550509.515.68.312.681.751.42QuoteSample
S801-5000-145505014.525.15.741.851.221.01QuoteSample
S801-5000-245505024.5323.591.170.790.67QuoteSample
S801-5000-279505027.934.33.221.050.730.61QuoteSample
S801-6000-09560609.522.56.642.141.381.1QuoteSample
S801-6000-145606014.536.14.481.430.930.75QuoteSample
S801-6000-245606024.5462.790.90.60.49QuoteSample
S801-6000-279606027.949.42.510.810.550.45QuoteSample

Notes: RSA refers to the thermal resistance from the heat sink to ambient air; Thermal resistance data are for reference only.

S802 Series – Round-Pin Heat Sinks with Push Pins

Part
Number
Width
(mm)
Length
(mm)
Height
(mm)
Hole-Hole
Distance
(mm)
RSA (°C/W)
Natural
Convection
RSA (°C/W)
1.0 m/sec
(200 LFM)
RSA (°C/W)
2.0 m/sec
(400 LFM)
RSA (°C/W)
3.0 m/sec
(600 LFM)
Request
Quote
Request
Sample
S802-1900-09519199.524.0×24.034.611.78.366.95QuoteSample
S802-1900-145191914.524.0×24.023.98.15.854.94QuoteSample
S802-1900-245191924.524.0×24.015.45.273.923.39QuoteSample
S802-1900-279191927.924.0×24.014.14.833.623.15QuoteSample
S802-2700-09527279.532.0×32.024.18.095.74.73QuoteSample
S802-2700-145272714.532.0×32.016.65.583.983.36QuoteSample
S802-2700-245272724.532.0×32.010.63.62.652.29QuoteSample
S802-2700-279272727.932.0×32.09.643.282.422.1QuoteSample
S802-3300-09533339.538.0×38.014.44.733.242.66QuoteSample
S802-3300-145333314.538.0×38.09.83.242.231.87QuoteSample
S802-3300-245333324.538.0×38.06.212.071.471.26QuoteSample
S802-3300-279333327.938.0×38.05.631.881.351.16QuoteSample
S802-3750-09537.537.59.541.7×41.714.44.733.242.66QuoteSample
S802-3750-14537.537.514.541.7×41.79.83.242.231.87QuoteSample
S802-3750-24537.537.524.541.7×41.76.212.071.471.26QuoteSample
S802-3750-27937.537.527.941.7×41.75.631.881.351.16QuoteSample
S802-4000-09540409.532.0×32.012.74.192.882.37QuoteSample
S802-4000-145404014.532.0×32.08.712.881.991.67QuoteSample
S802-4000-245404024.532.0×32.05.551.851.311.13QuoteSample
S802-4000-279404027.932.0×32.051.671.21.05QuoteSample
S802-5000-09550509.541.7×41.792.921.941.58QuoteSample
S802-5000-145505014.541.7×41.76.081.971.321.1QuoteSample
S802-5000-245505024.541.7×41.73.861.260.870.74QuoteSample
S802-5000-279505027.941.7×41.73.471.140.80.69QuoteSample
S802-6000-09560609.550.0×50.07.142.31.51.2QuoteSample
S802-6000-145606014.550.0×50.04.831.551.020.84QuoteSample
S802-6000-245606024.550.0×50.03.060.990.670.56QuoteSample
S802-6000-279606027.950.0×50.02.740.890.610.52QuoteSample

Notes: RSA refers to the thermal resistance from the heat sink to ambient air; Thermal resistance data are for reference only.

Attachment Methods and Thermal Interface Materials

The S807 & S805 series are designed to work with thermal grease and adhesive tapes. Large-size heat sinks can also be attached using wire clips or spring-loaded methods. Push pins and captives screws are available as attachment options.

For thermal tapes, we recommend 3M 8810 and MHS T302.

How Are Round-Pin Heat Sinks Manufactured?

Using cold forging. Please follow this link to learn more about the features of cold forging and see examples of cold-forged heat sinks.

How Do We Test Heat Sinks?

At MyHeatSinks, we have a thermal laboratory where we can analyze heat sinks and measure the thermal resistance of heat sinks, heat pipes, CPU coolers, and other thermal modules with single or multiple heat sources. Our thermal test platform is connected to a wind tunnel, which allows users to set up the air flow rate, customize the enclosure size, and provide heating power to simulate the working environment of the heat sink. For more information about our thermal analysis of heat sinks, check out our Laboratory Services page, where we offer thermal analysis of heat sinks with single or multiple heat sources and forced convections.

Other Benefits of Cold-Forged Round-Pin Heat Sinks

In addition to the benefits mentioned above, round pin heat sinks are also the best solution for impingement cooling, which consists of a fan mounted on top of the heat sink (namely, fan-sink or CPU cooler).

Round pin heat sinks offer very low thermal resistance at low airflow rates. They are particularly good for natural convection, limited airflow, fan failure and highly populated PCB.

Round pin heat sinks also offer low-pressure drop due to their smooth pin shape. Low-pressure drop improves heat transfer in the entire system, especially the region behind the heat sink.

In cold forging, the pins are an integral part of the heat sink base – they are simply squeezed out of the base by high pressure. Unlike bonded fin heat sinks, there is no thermal resistance between the pins and the base in cold-forged heat sinks.

In addition to aluminum heat sinks, we also offer round pin heat sinks made of pure copper (C11000). Copper heat sinks typically improve thermal performance by 10-20%. They are recommended for critical applications where a few degrees of temperature reduction can make a big difference.

Build Your Own Heat Sink – Semi-Custom Heat Sink Optimized to Your Application

You can specify the width, length, and height of your heat sink. Our optimized semi-custom heat sinks are built for fast selection and deployment. There is no tooling cost, and the lead time for sampling and production is very short.

Round Pin Heat Sink Dimensions

Width


Length


Height


Estimated Airflow Rate
(Enter 0 for Natural Convection)

Cannot Find the Right Heat Sink?

Please let us know your requirements – we can search or design the right heat sink for you.

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